Hi Alex, I am sure Jukka will check this out. I personally delete file(s) manually from Flash Lite side, if a download is not successful. This especially is a good idea, if you are downloading more than one file consequently.
Nice to hear that Download is working better now.
BTW, we forgot to document one more thing, I think it will make downloading much better for you. It's loadVariables command for Ul/Dl plugin.
loadVariables("http://127.0.0.1:1001/Basic/uldl?klCommand=loadVariables&klUrl=XXXX, "", "POST");
This will eliminate 2 times AP, if you have to connect to internet before downloading.
Am sure Jukka will update this soon.